Welcome to Aligen, your trusted softgel manufacturer. We are specializing in premium softgel encapsulation for pharmaceutical, nutraceutical, and dietary supplements. Our state of the art facilities and expertise ensure high-quality, safe, and effective production meeting strict industry standards. Partner with us to bring your innovative formulations to life with our reliable softgel manufacturing solutions.
Aligen offers top-notch softgel manufacturing services, delivering superior quality and tailored solutions for your encapsulation needs. The softgel manufacturing process at Aligen employs advanced technology and strict quality controls to produce high-quality encapsulated products efficiently.
We’re proud to provide an extensive range of softgel manufacturing services tailored to diverse clients. Our expertise spans gelatin-based, vegetarian, vegan, enteric-coated, and flavored softgels, including oil-based, suspension, and emulsion formulations for exceptional results.
With advanced facilities, rigorous quality controls, and an experienced team, we ensure precise execution of every manufacturing step. From formulation development to encapsulation and packaging, we prioritize quality, efficiency, and regulatory compliance. Trust Aligen for all your softgel manufacturing requirements and enjoy exceptional products that exceed expectations.
Aligen has the capacity to produce over 4 million softgels daily. Whether you are seeking to have a Custom Softgel product or Private Label, we offer full turn key services with our in-house formulation, manufacturing and bottling.
Softgels are typically made by creating a fully sealed encapsulation utilizing oil as a carrier. Esteemed for being a high quality absorption, the casings for Softgels are typically from Gelatin.
Oval: 3, 4, 5, 6, 7.5, 10, 12, 14 & 20
Oblong: 6, 8, 9.5, 11, 14, 16, 20, 22, 24, 25
Round: 5, 6, 7, 9, 15, 20
View Size Chart
Gelatin-based softgels are a popular choice in softgel manufacturing. These softgels use gelatin, a protein derived from animal sources, as the primary capsule material. Gelatin-based softgels offer excellent stability, digestibility, and smooth texture, commonly used for encapsulating oils, vitamins, minerals, and supplements.
Aligen specializes in premium gelatin-based softgel production, guaranteeing precise encapsulation and adherence to rigorous quality standards.. Trust us for reliable and efficient manufacturing of gelatin-based softgels tailored to your specific product requirements.
Aligen is a company that focuses on top-notch plant-based softgels, ideal for health-conscious individuals following vegan and vegetarian lifestyles. Our exceptional vegetarian and vegan offerings are free from any animal-derived components, tailored specifically to suit plant-based preferences.
If you’re in need of vegetarian softgels crafted from cellulose or vegan softgels derived from algae, our selection provides dependable and environmentally-friendly choices to encase your supplements and medications. Trust us to deliver superior quality and ethical manufacturing practices for vegetarian and vegan softgels.
Enteric-coated softgels provide a specialized solution for certain formulations. These softgels are designed with a coating that resists stomach acid, allowing them to bypass the acidic environment of the stomach and dissolve in the intestines. This coating protects sensitive ingredients from degradation and enhances their absorption.
At Aligen, we specialize in manufacturing enteric-coated softgels, ensuring precise formulation and effective delivery of ingredients. Trust us for reliable and efficient manufacturing of enteric-coated softgels tailored to your specific product requirements.
Flavored softgels offer an enjoyable and palatable experience for consumers. We excel in manufacturing flavored softgels that enhance the taste and overall appeal of supplements and medications. Our expert team can develop a wide range of flavors, including fruity, minty, or custom options, to suit your product preferences.
These flavored softgels provide a pleasant alternative to traditional capsules, making them more enjoyable to consume. With our advanced manufacturing capabilities, we ensure that the flavor is evenly distributed, resulting in consistent and delightful softgels for your customers to enjoy.
We are specialized in private label softgel manufacturing, providing a seamless solution for companies looking to bring their own branded products to market. With our extensive capabilities, we can produce high-quality softgels customized with your unique branding, logos, and labeling. Our Private Label services include:
We collaborate closely with you to transform your vision into the ultimate product. From formulation to packaging, we manage the entire process, empowering you to grow your brand and product line with assurance. Trust Aligen for reliable and efficient private label softgel manufacturing services.
Aligen offers white label softgel manufacturing services, providing a hassle-free solution for companies looking to market products under their own brand without the need for extensive product development. With our white label services, you can choose from our existing range of high-quality softgel formulations and have them labeled with your brand and logo.
We handle the manufacturing process, ensuring top-notch quality and adherence to industry regulations. This allows you to focus on marketing and building your brand while offering premium white label softgels to your customers. Trust Aligen for reliable and efficient white label softgel manufacturing solutions.
Aligen specializes in custom label softgel manufacturing, offering a tailored solution for companies seeking unique and distinctive product branding. With our expertise, we can create softgel formulations based on your specific requirements and desired ingredients. Aligen product development services include:
We offer custom label design flexibility, capturing your brand identity with logos, artwork, and text. Our cutting-edge facilities and rigorous quality control guarantee top-tier custom label softgels meeting industry standards. Trust Aligen for reliable and efficient custom label softgel manufacturing services.
Aligen stands out among softgel manufacturers with unique qualities. Here are our differentiators:
Dedicated to Quality
Our softgel manufacturing process prioritizes safety, efficacy, and reliability related to GMP and regulatory standards. We ensure an uncompromising commitment to meeting the highest industry standards.
Cutting-Edge manufacturing Facilities
Aligen is equipped with advanced tech, our state-of-the-art facilities ensure efficient and precise production processes. This ensures timely delivery of high-quality softgels to our clients.
Our capabilities include the ability to produce softgels that are gelatin-based, vegetarian and enteric-coated along with formulation expertise, production capacity, and ability to meet your timeline.
Experience and Reputation
Aligen is focused on GMP standards meeting the highest industry standards, as registered by the FDA and Licensed by the Florida Department of Health.
Research & Development / Formulation Expertise
With our expertise in formulation development, we offer customization options to meet specific product needs. Staying at the forefront of softgel manufacturing, we offer cutting-edge solutions, keeping up with evolving industry trends. We work closely with our clients to create unique softgel formulations tailored to their requirements.
Trustworthy and Reliable Partnership
We strive to build trust and maintain long-term partnerships with our clients through consistent delivery, transparent communication, and a track record of exceptional service.
We are a reliable, quality-driven, and customer-focused softgel manufacturer, dedicated to delivering superior products and value to our clients.
The softgel manufacturing process produces high-quality softgel capsules through formulation development, encapsulation, drying, inspection, and packaging, ensuring safety and efficacy of the final product.
Making softgels involves a complex process that requires specialized equipment and expertise. Here is a general overview of how softgels are made:
The process begins with the formulation development, where the active ingredients and excipients are combined to create the softgel formulation. This step includes selecting the appropriate oils, fillers, and additives to achieve the desired properties and characteristics of the softgel.
Gel Mass Preparation
Gelatin-based softgels require the preparation of a gel mass. Gelatin is heated and mixed with plasticizers and water to create a gelatin solution with the desired viscosity and consistency.
The gel mass is then fed into the encapsulation machine, which consists of two rotating dies. The machine injects the gel mass and fills it with the desired volume of the formulation. The dies then close, sealing the softgel and creating its distinctive shape.
After encapsulation, the softgels are transferred to a drying tunnel or chamber. Drying eliminates gelatin moisture, solidifying the softgel and preserving its shape. Duration and conditions depend on the formulation.
Inspection and Quality Control
Once dried, the softgels undergo inspection and quality control procedures to ensure they meet the required standards. This includes visual inspection, weight checks, and other quality tests to verify the integrity and uniformity of the softgels.
Printing and Packaging
Post quality control, softgels receives prints of essential details, logos, and product information. Packaging involves placing them in bottles or blister packs, preparing for distribution and sale.
Stringent adherence to Good Manufacturing Practices (GMP) and quality control protocols is upheld throughout the softgel manufacturing process to guarantee the safety, efficacy, and consistency of the products.
All our capsule and additional product manufacturing is carried out in the USA.
We offer dropshipping services for our Softgels, allowing you to sell our products without the hassle of inventory management and shipping logistics.
Our expertise lies in crafting tailor-made softgels that perfectly encapsulate your unique formula. Trust us to manufacture high-quality softgels that meet your specific requirements with precision and excellence.
Softgels can contain various ingredients depending on the intended purpose. Common ingredients include vitamins, minerals, herbal extracts, oils, and other active substances, encapsulated in a gelatin or vegetarian shell.
Softgel gelatin usually originates from animal sources, like bovine (cow) or porcine (pig) gelatin. Nonetheless, plant-based or fish gelatin can serve as viable vegetarian alternatives.
Softgel capsules have a gelatin or vegetarian shell that is flexible and easy to swallow, while hard gel capsules have a rigid outer shell. Softgels often contain liquid or semi-solid formulations, while hard capsules usually contain dry powders or granules.
Gelatin derived from halal sources, such as bovine or fish, can be used to manufacture halal softgel capsules. It is important to verify the halal certification of the gelatin used.
Fish oil supplements are a common example of soft gel capsules. They often come in softgel form to encapsulate the liquid fish oil and provide easy consumption.