Capsule Manufacturing
Aligen is specialized in providing high-quality and reliable capsule manufacturing solutions to meet your unique needs. With our state-of-the-art facilities and experienced team, we are committed to delivering excellence in every aspect of the capsule production process.
Capsule Manufacturing Services
Custom Capsule Manufacturing
Custom Capsule Manufacturing is a specialized service that caters to the unique needs of businesses and individuals seeking personalized capsule formulations. With this service, clients have the freedom to choose and customize various aspects of their capsules, including ingredients, dosages, and packaging.
The process begins with a detailed consultation to understand the specific requirements and desired outcomes. Our experienced team then utilizes advanced manufacturing technologies and quality control measures to produce capsules that meet the highest standards of safety, efficacy, and quality.
From tailored formulations to specialized packaging, Custom Capsule Manufacturing offers a flexible and comprehensive solution to bring your vision to life and meet your specific needs.
Are you looking to expand your brand with a custom formula? Aligen product development services include:
- 60-90 day production time
- Access to over 8,000 ingredients
- Custom Formulation & Blending
- Bottling & Packaging Options
Private Label Capsule Manufacturing
Private Capsule Manufacturing is a specialized service that allows businesses and individuals to create their own brand of capsules. With Private Capsule Manufacturing, you have the opportunity to expand your brand with a range of pre-formulated capsule options and customize the labeling and packaging with your brand name and logo.
Our expert team works closely with you to understand your brand’s vision and requirements. We utilize advanced manufacturing facilities and rigorous quality control processes to produce high-quality capsules that meet your specifications.
Whether you are in the pharmaceutical, nutraceutical, or dietary supplement industry, Private Capsule Manufacturing provides a seamless solution to establish your unique brand identity and deliver exceptional products to your customers.
Are you looking to expand your brand quickly with bulk stock products developed by Aligen. Our Private Label services include:
- 30-45 day production time
- Access to 200+ stock formulas
- Bottling services
- Custom Labeling & Design (Your logo)
- MOQ 1,000 bottles (30, 60, 90 or 120 count)
White Label Capsule Manufacturing
White Label Capsule Manufacturing is a specialized service that allows businesses to create and market their own brand of capsules without having to invest in manufacturing infrastructure. With White Label Capsule Manufacturing, you can choose from a range of pre-formulated capsule options and customize the labeling and packaging with your brand name and logo.
Our dedicated team ensures that the capsules are produced to the highest quality standards and comply with regulatory requirements. This service provides a cost-effective and efficient way to bring your branded capsules to market quickly and establish a strong presence in the pharmaceutical, nutraceutical, or dietary supplement industry.
Capsule Manufacturing Options
When choosing custom Capsule options there are many variables that can be selected, such as sizes, shapes, texture, color and materials.
Gelatin Capsule Options
Aligen’s Gelatin Capsules are an option for encapsulating your pharmaceutical, nutraceutical, or personal care products. Our high-quality gelatin capsules provide a convenient and effective delivery system, ensuring the safe and precise administration of your formulations.
You can trust that our capsules are made from premium-grade materials, adhering to strict quality standards. Whether you need custom sizes, colors, or printing, our Gelatin Capsules Service offers flexibility and reliability, helping you bring your products to market with confidence.
Vegan Capsule Options
Aligen is a leading manufacturer of vegan capsules, offering a sustainable and cruelty-free solution for the pharmaceutical and dietary supplement industries. Vegan capsules are cellulose based and derived from plant-based materials, making them suitable for vegans and vegetarians.
We ensure the highest quality standards in manufacturing, employing advanced technology and rigorous testing processes. With their commitment to ethical and environmentally friendly practices, Aligen’s vegan capsules provide a reliable and responsible choice for encapsulating various products.
Capsule Size Options
Depending on the potency and strength of your capsules will determine the size. By shape, powder capsules are Oblong and the sizes below will determine the appropriate size based on the amount of material needed for fill weight.
Capsule sizes: Oblong: 000, 00E, 00, 0E, 0, 1, 2. 3, 4, 5
Capsule Color Options
There are many options in colors for custom capsules. Generally ranging from Clear to Opaque, Red, Blue, Green and White are the standards. In addition, creating half color options for top and bottom piece is also available.
Why Aligen as your Capsule Manufacturer in USA?
At Aligen, we take pride in being different from other capsule manufacturers. Our unique approach sets us apart and makes us the preferred choice for all your capsule manufacturing needs.
Licensing & Certifications
Align facilities are FDA Registered in addition to require Health Department Licenses and operating under strict cGMP processing conditions and environment.
Customization
We understand that every client has unique requirements. That’s why we offer extensive customization options to tailor our capsule manufacturing services to your specific needs. From formulation development to capsule design and packaging, we work closely with you to create capsules that align with your brand vision and product goals.
Quality Assurance
We prioritize quality at every step of the manufacturing process. Our state-of-the-art facilities and strict quality control measures ensure that each capsule meets the highest standards of safety, purity, and efficacy. We source premium ingredients and conduct rigorous testing to guarantee the quality and integrity of our capsules.
Expertise & Experience
With years of industry experience, our team of experts possesses in-depth knowledge of capsule manufacturing. We stay updated with the latest industry trends, regulations, and technologies to deliver cutting-edge solutions that meet industry standards.
Pricing & Cost-effectiveness
Request detailed pricing information and compare it with other manufacturers. While cost is important, prioritize value for money and the overall quality of the products.
Timely Delivery
We understand the importance of timely delivery to meet your business demands. Our streamlined processes and efficient production capabilities enable us to meet deadlines without compromising on quality.
Customer Satisfaction
At Aligen, customer satisfaction is our top priority. We strive to build long-term partnerships by providing exceptional customer service and support. We value your feedback and ensure prompt communication throughout the manufacturing process.
Choose Aligen for a unique and superior capsule manufacturing experience. Contact us today to discuss your requirements and let us exceed your expectations.
How Capsules are made in the Manufacturing Process
The processing of capsule manufacturing involves several crucial steps. First, the formulation of the capsule content is prepared, which includes active pharmaceutical ingredients and excipients. Next, the content is filled into the empty capsules using precision equipment. The filled capsules are then inspected for quality and undergo a sealing process. Finally, the sealed capsules are packaged, labeled, and made ready for distribution to consumers or healthcare facilities.
Dry Granulation
In the dry granulation process, bulk materials, often powders, are compacted under high pressure to form solid sheets. This compaction ensures content uniformity and improves flow properties. These sheets are then subjected to milling or grinding, breaking them into small, uniform granules.
The granules are advantageous for their enhanced flow and compaction characteristics, which facilitate accurate dosing when they are subsequently filled into capsules for pharmaceutical or supplement products.
Wet Granulation
The wet granulation process is a widely used method for capsule manufacturing. It involves blending active ingredients and excipients with a liquid binder to form cohesive granules. These granules are then dried to remove moisture and enhance stability. Once dried, the granules are carefully filled into empty capsule shells, ensuring accurate dosage.
This process ensures uniform distribution of the ingredients, improves content uniformity, and facilitates proper dissolution and absorption of the medication within the capsules.
Encapsulation Process
The encapsulation process involves packing active ingredients into a small, digestible container, usually made of gelatin or plant-based materials. The process begins with the production of capsule shells through a filling and press method.
The shells are then filled with the active ingredients, which can be in the form of powders, pellets, or liquids. Automated machines are often used for high-speed precision filling. Finally, the capsules are sealed and subjected to quality control checks
manufacturing capabilities
FREQUENTLY ASKED QUESTIONS
Two part capsules are manufactured by Encapsulator. Aligen has the capacity to product over 1.5 million capsules per day in either Gelatin or Vegetarian Capsules.
Our capsule manufacturing and other services are produced in the USA.
We offer dropshipping services for our capsules, allowing you to sell our products without the hassle of inventory management and shipping logistics.
Aligen company specializes in producing custom capsules tailored to your specific formula, ensuring that your unique ingredients and requirements are incorporated into the manufacturing process.
Capsules are made by formulating the desired ingredients, filling them into capsule shells, sealing the capsules, inspecting for quality, and packaging them for distribution.
The ingredients used in capsule manufacturing typically include active compounds, fillers, and encapsulation materials such as gelatin or vegetarian alternatives like cellulose or starch.
The four main types of capsules are gelatin capsules, vegetarian capsules, enteric-coated capsules, and soft gelatin capsules, each serving different purposes and accommodating various dietary or formulation requirements.
No, capsules are typically not made of plastic. They are commonly made of either gelatin, derived from animal sources, or vegetarian alternatives such as cellulose or starch.
Gelatin capsules are derived from animal sources, and their halal status depends on the source of the gelatin. If the gelatin is derived from halal-certified animals, the capsules are considered halal.
Gelatin capsules can be derived from pork or other animal sources. It is important to check the specific source and manufacturing process to determine if capsules contain pork or are made from alternative materials suitable for specific dietary or religious requirements. Vegetarian capsules are available as an alternative to animal-derived gelatin capsules.
